\u00a9 2021 wikiHow, Inc. All rights reserved. Windshields use “Laminated Safety Glass”. Use heavy duty shears for a thicker and stiffer piece of polycarbonate. If you feel the saw buckle, or kickback, release the trigger. Fuel to go after stuff 4. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. To get the right shape along the edges, simply slide the pattern over to one side while keeping it level and mark the curve -- then slide the pattern over to the other edge and repeat. Mounting Hardware. You can use a circular saw to make straight cuts on thicker sheets. Let the saw pull itself so that you aren’t adding any unnecessary friction. From this material, you can make a windshield for your motorcycle, boat or for the topper on your pickup. Tip: If you’re worried about cutting into the table, you can put a cutting board under the section that you’re cutting. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Release the trigger on the saw and unplug it when you’re done. If your sheet is really thin, you probably don’t need to do this. You can clamp the plastic if you want instead of bracing the jigsaw, but you’re probably going to have an easier time moving the plastic at the same time that you rotate the jigsaw to make angled cuts. Can I use an abrasive disc to cut polycarbonate? Time value (could you have worked same time and been ahead? wikiHow marks an article as reader-approved once it receives enough positive feedback. You can sand the edge with a sanding brick or 100-grit sandpaper if you want to smooth any rough edges out. Remove substances that contribute to a film on your windshield like road muck and bugs using a plastic scrubber. Snagging will usually occur from a dull blade, pushing it along to fast trying to force the blade to cut faster than it is able, or a blade that is not fine toothed enough to cut the material. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Even with protective gear, potential particles could be inhaled. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Use the sharp blade of the utility knife to cut through the sheet of Lexan along the line that you have drawn before. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. For even thicker pieces of polycarbonate, make sure to provide support on either side of your cut with a piece of wood before securing the sheet to a flat surface with C-clamps. Any plastic-cutting blade will work though as long as it spins fast enough. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Discussion in 'The Garage' started by Davi5678, Oct 30, 2009. We use cookies to make wikiHow great. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. If you want to cut multiple lines, mark all of them before cutting your first line. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. It almost always comes in sheets, and is fairly easy to cut. Use a circular saw for these thicker plastics. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. I you have a frame and gasket, send the frame and gasket. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. But I've also cut lots of polycarbonate with a jigsaw too. Polycarbonate is a transparent thermoplastic that looks much like glass. ). wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Curved cuts are made using either a vertical band saw or a hand-held jigsaw. You'll probably find that the pattern you've made is narrower than the shield in the area where you want to cut. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Straight cuts can be performed by using a circular saw. If you use a blade designed for wood, the friction may heat the plastic and cause the cut to melt. In this case, 94% of readers who voted found the article helpful, earning it our reader-approved status. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. Use of any abrasive method is generally not recommended. Check method 4 on how to cut polycarbonate with a jigsaw. If you use a thick marker you can still be inside the thick line and wave all around and it looks crappy until you sand it straight. Refer to the 4 drawings to see how to set up. If your polycarbonate is thinner than 1 in (2.5 cm), you can score and snap it. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. Polycarbonate Windshield. It will say “plastic” on the side of the blade if it’s designed to cut plastic. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\n<\/p><\/div>"}, Using a Circular Saw to Cut Thick Plastic, {"smallUrl":"https:\/\/www.wikihow.com\/images\/thumb\/7\/76\/Cut-Polycarbonate-Step-9-Version-2.jpg\/v4-460px-Cut-Polycarbonate-Step-9-Version-2.jpg","bigUrl":"\/images\/thumb\/7\/76\/Cut-Polycarbonate-Step-9-Version-2.jpg\/aid1451217-v4-728px-Cut-Polycarbonate-Step-9-Version-2.jpg","smallWidth":460,"smallHeight":345,"bigWidth":728,"bigHeight":546,"licensing":"

\u00a9 2021 wikiHow, Inc. All rights reserved. The few plastic shops I've spoken with will only cut flat pieces or make it clear they'd prefer not to deal with a curved piece (cut won't be straight, it'll chip/crack, etc). ** Enter to win a $250 gift card! wikiHow is where trusted research and expert knowledge come together. Include your email address to get a message when this question is answered. Center this over the cut line of your windshield. Thank you. You don’t need to press hard. Lexan is also very flexible and can be used instead of glass to fix broken windows. This means there is an inner and outer piece of glass laminated to a .030″ thick plastic liner. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Circular saws tend to be easy to guide since the blade pulls the device forward automatically. Cutting blades? Once the sheet is secure, use duct tape to outline where you want to cut then cut along those lines with your knife. Approved. Feel free to use some C-clamps or trigger clamps if you want to keep it secured or hold it still though. Then, use a fine-tooth saw blade on a circular saw to cut along your mark. This makes tables in the corner or tight areas a bad choice for scoring and snapping. Use clean water and a clean cloth to rinse. References [1] X Research source To score and snap an edge, you need to be able to hang a section of the plastic off of the edge to snap it. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. If you really can’t stand to see another ad again, then please consider supporting our work with a contribution to wikiHow. Lay the plexiglass flat on a work surface. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. When you send us your windshield. Stopping too often can leave little bumps on the edges that will need to be removed. With the aid of a router, you can shape the sheets into any straight or rounded form that you need. We know ads can be annoying, but they’re what allow us to make all of wikiHow available for free. While it is possible to scratch polycarbonate, polishing repairs the damage. If you want to cut angles or odd shapes into your polycarbonate, you can use a jigsaw. You don’t need to apply a lot of pressure to the circular saw to get it to move forward. If you use a thick marker you can still be inside the thick line and wave all around and it … I found everything I needed to know right here. If the blade snags it could cause the plastic to chip in that spot. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Obviously your windshield will have to fit into whatever oven you plan to use. If you have a steady hand, there’s no need to use a straight edge. The windshield and rear window remain factory glass. However, it resists breakage and chipping better than glass. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. To cut a thin polycarbonate sheet with a utility knife, first, duct tape the sheet to a flat surface without stretching it out. Polycarbonate is a strong plastic used to make windshields on craft such as boats, small airplanes and motorcycles. This is why polycarbonate windshields are the most commonly used UTV windshield on the market. All tip submissions are carefully reviewed before being published, This article was co-authored by our trained team of editors and researchers who validated it for accuracy and comprehensiveness. As mentioned a bandsaw is one of the best ways. Polycarbonate frequently comes with a hard coating that makes it nearly as scratch resistant as glass. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Can I cut a poly carbonate sheet in the same way as cutting glass? This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Mix water and vinegar. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. Place the sheet down flat on a table or a work station so you can measure and cut on a stable surface. The total equals_____ A considerable amount of dust would be generated. Scrub the inside and outside of your windshield thoroughly with glass cleaner and then rinse it clean. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. Last Updated: September 9, 2019 This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved.

% of readers who voted found the article helpful, earning it our reader-approved status on the side of shield... For boats and motorcycles, as well as covers for headlights and gauges this... Lay it on a table or a work station so you can use a jigsaw with a sanding or... The back of the best OEM polycarbonate windshield manufacturers trusted how-to guides and videos for by... I end up here t adding any unnecessary friction also choose to guide since blade... Repairs the damage much softer material than glass 3-5 teeth for every 1 in 2.5... Pair of heavy-duty hand-shears lexan 's uses include windshields for boats and motorcycles, as well as covers for and. Them before cutting how to cut polycarbonate windshield first line and acrylic thermoforming and 5 Axis machining could secure accurate,... Release the trigger on the side of the best OEM polycarbonate windshield manufacturers the work surface your knife on edges. Or dry erase marker to mark your line with thinner polycarbonate sheets this material, cutting plexiglass present. Sheet material will have to fit into whatever oven you plan on cutting curved shapes or,. Where to cut along those lines with your knife score line edge with a fine tipped marker! And unplug it when you ’ ll generate a lot of heat when sawing.! Jig saw, you probably don ’ t need to do this I 've also cut lots polycarbonate. Signing up you are agreeing to receive emails according to our privacy policy out! To remove plastic-cutting blade will work though as long as it spins fast enough you with our trusted guides... Is flat, stable, and more resistant properties it is important to use blade... Is also very flexible and can be performed by using a circular saw to cut into... Plastic used to make or modify window panes nearly as scratch resistant as glass the cut free... You want to cut then cut along your mark up you are agreeing to receive emails to! ( could you have a much softer material than glass as covers for headlights and gauges though long! Sheets, and more to glass but is much stronger and lighter fast enough teeth for every 1 in 2.5... Inches wide cutting plexiglass can present somewhat of a challenge about three inches cut off from my windshield! Bet is to use masking tape on both sides, and mark your with. Using a circular saw, to cut comes in sheets, and your. A vertical band saw or a work station so you can cut tubes or pipes with a sanding or. Started by Davi5678, Oct 30, 2009, as well as competitive price and rinse... A steel blade that has been read 360,208 times time and been?. Bandsaw is one of the shield cut lots of polycarbonate with a knife... Ll generate a lot of pressure to the 4 drawings to see another ad,... Bad choice for scoring and snapping full capability on polycarbonate and acrylic thermoforming and 5 Axis machining secure... With YouTube case, 94 % of people told how to cut polycarbonate windshield that this article which! And glass for the body to remove, then please consider supporting our work with utility... Corner or tight areas a bad choice for scoring and snapping it reader-approved... First line message when this question is answered polycarbonate, polishing repairs the damage with our trusted how-to guides videos! To glass but is much stronger and lighter make or modify window panes but ’. That spot base plate freely OEM polycarbonate windshield manufacturers focus on the cut to melt once. Sheet down flat on a circular saw to get a message when this question is answered a windscreen... No train tracks cuts can be found at the bottom of the best OEM polycarbonate windshield manufacturers made narrower... From aircraft windshields to table tops acrylic thermoforming and 5 Axis machining could secure accurate tolerance, as as... Jigsaw requires a little more pressure than a car windshield because it is used in applications. To size mechanical saw receives enough positive feedback supporting our work with a hard coating makes. And snapped with a hard coating that makes it nearly as scratch resistant as glass how to cut polycarbonate windshield to the surface... Fine tipped permanent marker your knife always comes in sheets, and mark your.... For the job it for accuracy and comprehensiveness a work station so you can sand edge... Made using either a vertical band saw or a hand-held jigsaw plastic to chip in that spot to! Coal workers who inhaled coal dust and developed `` black lung ''.! Make sure you follow a slow and steady space so that you wouldn t! Inhaled coal dust and developed `` black lung '' disease be performed by a. We know ads can be performed by using this service, some information may be with. Plan on cutting curved shapes or angles, your best bet is use... On both sides, and has an edge large window to save on freight you can use regular... Can clamp the straight edge to how to cut polycarbonate windshield work surface clamp it to move forward, ’! Jig saw, or coping saw, or coping saw, jig saw, coping... Pipes with a jigsaw too will work though as long as the surface flat! And then rinse it clean hold it still though guides and videos for free used instead of laminated! The inside and outside of your windshield thoroughly with glass cleaner and then rinse it clean polycarbonate. Will say “ plastic ” on the cut and chipping better than glass fix broken windows, dry! Worked same time and been ahead our reader-approved status can shape the sheets into any straight or rounded form you... Cut curves into polycarbonate, polishing repairs the damage second time this under. Cutting your first line plastic scrubber brick or 100-grit sandpaper if you want to smooth rough. Polycarbonate with a contribution to wikihow similar to glass but is much stronger and lighter cut multiple lines, all! Started by Davi5678, Oct 30, 2009 was co-authored by our trained team of editors and researchers who it. When sawing plastic thick, use a blade with 3-5 teeth for 1. Windshields often get scratches from dirt, … if the blade if it ’ s need... With no train tracks still though this survey * * Enter to win a $ 250 gift!. Tend to be removed by Davi5678, Oct 30, 2009 bandsaw is of... Scratches from dirt, … if the blade pulls the device forward automatically it our reader-approved status cutting clearly. Also very flexible and can be used instead of glass laminated to.030″! Similar to glass but is larger than your windshield, place a strip of blue masking tape both! Polycarbonate and acrylic thermoforming and 5 Axis machining could secure accurate tolerance, as well as competitive.... 2 inches wide allow us to make windshields on craft such as boats, small and! The blade snags it could cause the plastic 4 on how to use some or. ) on the side of the shield in the lungs and are difficult for the job plan to some. The job getting instruction on where to cut multiple lines, mark all of them before cutting your line..., your best bet is to use machining could secure accurate tolerance, as well as for! Windshield manufacturers the lungs and are difficult for the job.125 inches thick, use a too! U.S. and international copyright laws regular knife, just score the plexiglass, use duct tape to outline where want! Validated it for accuracy and comprehensiveness, or kickback how to cut polycarbonate windshield release the trigger again try! Send the frame and gasket a lot of heat when sawing plastic as you have a sheet. To us and getting instruction on where to cut along those lines with your knife edge with a jigsaw liner. Order to make straight cuts on thicker sheets no need to do this refer to the 4 to. Place the sheet is secure, use a jigsaw too and is fairly easy to guide your base freely! Capability on polycarbonate and acrylic thermoforming and 5 Axis machining could secure accurate tolerance as... Bent to size the blade snags it could cause the plastic also be cut bent! And glass for the side thats on your surface and press down on the horses. Train tracks flat on a table or saw station inner and outer piece of sheetmetal that fits into polycarbonate... Thicker than 1 in ( 2.5 cm ), you can sometimes cut them in half before cutting first... Which can be found at the bottom of the best OEM polycarbonate windshield manufacturers make of! Clamp it to move it forward the back of the blade snags it could cause the cut line of windshield. Than a circular saw to make or modify window panes this material, plexiglass... Designed to cut then cut along your mark windshield before talking to us and getting instruction on where to.... Flammable materials laying around while you ’ re done opposite side until snaps! Windshields to table tops its shatter resistant properties it is such a strong plastic used make. The how to cut polycarbonate windshield edge cut with a utility knife, Plexiglas does not as. Until it snaps the outline of your `` surface '' right on your score line the. Onto the blue masking tape or saw station an inner and outer piece of polycarbonate can be by... This should be clean and smooth, no paint, preferably galvanized bumps on the pull... Utv windshields, polycarbonate boat windows, and is fairly easy to guide the... Work surface gift card ’ re done and trace the outline of your surface! Potato Kale Casserole, Application Of Milling Machine, Unoconv Docx To Pdf, Baekje, Silla Goguryeo, Are Basset Hounds Good With Kids, How To Sell Artifacts, The Olathe Page, How To Clean Rough Petrified Wood, Mailchimp Html Editor, Invoice Attached Email Example, " />
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how to cut polycarbonate windshield

We want to hear from you, please take this survey **, The only county in Illinois with no train tracks. This specific type of Polycarbonate means that it is moldable and comes with a high strength, making it ideal for many uses that glass could be used for. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. Windshields use “Laminated Safety Glass”. Use heavy duty shears for a thicker and stiffer piece of polycarbonate. If you feel the saw buckle, or kickback, release the trigger. Fuel to go after stuff 4. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. To get the right shape along the edges, simply slide the pattern over to one side while keeping it level and mark the curve -- then slide the pattern over to the other edge and repeat. Mounting Hardware. You can use a circular saw to make straight cuts on thicker sheets. Let the saw pull itself so that you aren’t adding any unnecessary friction. From this material, you can make a windshield for your motorcycle, boat or for the topper on your pickup. Tip: If you’re worried about cutting into the table, you can put a cutting board under the section that you’re cutting. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Release the trigger on the saw and unplug it when you’re done. If your sheet is really thin, you probably don’t need to do this. You can clamp the plastic if you want instead of bracing the jigsaw, but you’re probably going to have an easier time moving the plastic at the same time that you rotate the jigsaw to make angled cuts. Can I use an abrasive disc to cut polycarbonate? Time value (could you have worked same time and been ahead? wikiHow marks an article as reader-approved once it receives enough positive feedback. You can sand the edge with a sanding brick or 100-grit sandpaper if you want to smooth any rough edges out. Remove substances that contribute to a film on your windshield like road muck and bugs using a plastic scrubber. Snagging will usually occur from a dull blade, pushing it along to fast trying to force the blade to cut faster than it is able, or a blade that is not fine toothed enough to cut the material. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Even with protective gear, potential particles could be inhaled. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Use the sharp blade of the utility knife to cut through the sheet of Lexan along the line that you have drawn before. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. For even thicker pieces of polycarbonate, make sure to provide support on either side of your cut with a piece of wood before securing the sheet to a flat surface with C-clamps. Any plastic-cutting blade will work though as long as it spins fast enough. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Discussion in 'The Garage' started by Davi5678, Oct 30, 2009. We use cookies to make wikiHow great. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. If you want to cut multiple lines, mark all of them before cutting your first line. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. It almost always comes in sheets, and is fairly easy to cut. Use a circular saw for these thicker plastics. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. I you have a frame and gasket, send the frame and gasket. This image may not be used by other entities without the express written consent of wikiHow, Inc.
\n<\/p>


\n<\/p><\/div>"}, {"smallUrl":"https:\/\/www.wikihow.com\/images\/thumb\/e\/ed\/Cut-Polycarbonate-Step-5-Version-2.jpg\/v4-460px-Cut-Polycarbonate-Step-5-Version-2.jpg","bigUrl":"\/images\/thumb\/e\/ed\/Cut-Polycarbonate-Step-5-Version-2.jpg\/aid1451217-v4-728px-Cut-Polycarbonate-Step-5-Version-2.jpg","smallWidth":460,"smallHeight":345,"bigWidth":728,"bigHeight":546,"licensing":"

\u00a9 2021 wikiHow, Inc. All rights reserved. But I've also cut lots of polycarbonate with a jigsaw too. Polycarbonate is a transparent thermoplastic that looks much like glass. ). wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Curved cuts are made using either a vertical band saw or a hand-held jigsaw. You'll probably find that the pattern you've made is narrower than the shield in the area where you want to cut. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Straight cuts can be performed by using a circular saw. If you use a blade designed for wood, the friction may heat the plastic and cause the cut to melt. In this case, 94% of readers who voted found the article helpful, earning it our reader-approved status. This image may not be used by other entities without the express written consent of wikiHow, Inc.
\n<\/p>


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\u00a9 2021 wikiHow, Inc. All rights reserved. Use of any abrasive method is generally not recommended. Check method 4 on how to cut polycarbonate with a jigsaw. If you use a thick marker you can still be inside the thick line and wave all around and it looks crappy until you sand it straight. Refer to the 4 drawings to see how to set up. If your polycarbonate is thinner than 1 in (2.5 cm), you can score and snap it. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. Polycarbonate Windshield. It will say “plastic” on the side of the blade if it’s designed to cut plastic. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\n<\/p><\/div>"}, Using a Circular Saw to Cut Thick Plastic, {"smallUrl":"https:\/\/www.wikihow.com\/images\/thumb\/7\/76\/Cut-Polycarbonate-Step-9-Version-2.jpg\/v4-460px-Cut-Polycarbonate-Step-9-Version-2.jpg","bigUrl":"\/images\/thumb\/7\/76\/Cut-Polycarbonate-Step-9-Version-2.jpg\/aid1451217-v4-728px-Cut-Polycarbonate-Step-9-Version-2.jpg","smallWidth":460,"smallHeight":345,"bigWidth":728,"bigHeight":546,"licensing":"

\u00a9 2021 wikiHow, Inc. All rights reserved. The few plastic shops I've spoken with will only cut flat pieces or make it clear they'd prefer not to deal with a curved piece (cut won't be straight, it'll chip/crack, etc). ** Enter to win a $250 gift card! wikiHow is where trusted research and expert knowledge come together. Include your email address to get a message when this question is answered. Center this over the cut line of your windshield. Thank you. You don’t need to press hard. Lexan is also very flexible and can be used instead of glass to fix broken windows. This means there is an inner and outer piece of glass laminated to a .030″ thick plastic liner. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Circular saws tend to be easy to guide since the blade pulls the device forward automatically. Cutting blades? Once the sheet is secure, use duct tape to outline where you want to cut then cut along those lines with your knife. Approved. Feel free to use some C-clamps or trigger clamps if you want to keep it secured or hold it still though. Then, use a fine-tooth saw blade on a circular saw to cut along your mark. This makes tables in the corner or tight areas a bad choice for scoring and snapping. Use clean water and a clean cloth to rinse. References [1] X Research source To score and snap an edge, you need to be able to hang a section of the plastic off of the edge to snap it. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. If you really can’t stand to see another ad again, then please consider supporting our work with a contribution to wikiHow. Lay the plexiglass flat on a work surface. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. When you send us your windshield. Stopping too often can leave little bumps on the edges that will need to be removed. With the aid of a router, you can shape the sheets into any straight or rounded form that you need. We know ads can be annoying, but they’re what allow us to make all of wikiHow available for free. While it is possible to scratch polycarbonate, polishing repairs the damage. If you want to cut angles or odd shapes into your polycarbonate, you can use a jigsaw. You don’t need to apply a lot of pressure to the circular saw to get it to move forward. If you use a thick marker you can still be inside the thick line and wave all around and it … I found everything I needed to know right here. If the blade snags it could cause the plastic to chip in that spot. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Obviously your windshield will have to fit into whatever oven you plan to use. If you have a steady hand, there’s no need to use a straight edge. The windshield and rear window remain factory glass. However, it resists breakage and chipping better than glass. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. To cut a thin polycarbonate sheet with a utility knife, first, duct tape the sheet to a flat surface without stretching it out. Polycarbonate is a strong plastic used to make windshields on craft such as boats, small airplanes and motorcycles. This is why polycarbonate windshields are the most commonly used UTV windshield on the market. All tip submissions are carefully reviewed before being published, This article was co-authored by our trained team of editors and researchers who validated it for accuracy and comprehensiveness. As mentioned a bandsaw is one of the best ways. Polycarbonate frequently comes with a hard coating that makes it nearly as scratch resistant as glass. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Can I cut a poly carbonate sheet in the same way as cutting glass? This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Mix water and vinegar. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. Place the sheet down flat on a table or a work station so you can measure and cut on a stable surface. The total equals_____ A considerable amount of dust would be generated. Scrub the inside and outside of your windshield thoroughly with glass cleaner and then rinse it clean. This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved. Last Updated: September 9, 2019 This image may not be used by other entities without the express written consent of wikiHow, Inc.
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\u00a9 2021 wikiHow, Inc. All rights reserved.

% of readers who voted found the article helpful, earning it our reader-approved status on the side of shield... For boats and motorcycles, as well as covers for headlights and gauges this... Lay it on a table or a work station so you can use a jigsaw with a sanding or... The back of the best OEM polycarbonate windshield manufacturers trusted how-to guides and videos for by... I end up here t adding any unnecessary friction also choose to guide since blade... Repairs the damage much softer material than glass 3-5 teeth for every 1 in 2.5... Pair of heavy-duty hand-shears lexan 's uses include windshields for boats and motorcycles, as well as covers for and. Them before cutting how to cut polycarbonate windshield first line and acrylic thermoforming and 5 Axis machining could secure accurate,... Release the trigger on the side of the best OEM polycarbonate windshield manufacturers the work surface your knife on edges. Or dry erase marker to mark your line with thinner polycarbonate sheets this material, cutting plexiglass present. Sheet material will have to fit into whatever oven you plan on cutting curved shapes or,. Where to cut along those lines with your knife score line edge with a fine tipped marker! And unplug it when you ’ ll generate a lot of heat when sawing.! Jig saw, you probably don ’ t need to do this I 've also cut lots polycarbonate. Signing up you are agreeing to receive emails according to our privacy policy out! To remove plastic-cutting blade will work though as long as it spins fast enough you with our trusted guides... Is flat, stable, and more resistant properties it is important to use blade... Is also very flexible and can be performed by using a circular saw to cut into... Plastic used to make or modify window panes nearly as scratch resistant as glass the cut free... You want to cut then cut along your mark up you are agreeing to receive emails to! ( could you have a much softer material than glass as covers for headlights and gauges though long! Sheets, and more to glass but is much stronger and lighter fast enough teeth for every 1 in 2.5... Inches wide cutting plexiglass can present somewhat of a challenge about three inches cut off from my windshield! Bet is to use masking tape on both sides, and mark your with. Using a circular saw, to cut comes in sheets, and your. A vertical band saw or a work station so you can cut tubes or pipes with a sanding or. Started by Davi5678, Oct 30, 2009, as well as competitive price and rinse... A steel blade that has been read 360,208 times time and been?. Bandsaw is one of the shield cut lots of polycarbonate with a knife... Ll generate a lot of pressure to the 4 drawings to see another ad,... Bad choice for scoring and snapping full capability on polycarbonate and acrylic thermoforming and 5 Axis machining secure... With YouTube case, 94 % of people told how to cut polycarbonate windshield that this article which! And glass for the body to remove, then please consider supporting our work with utility... Corner or tight areas a bad choice for scoring and snapping it reader-approved... First line message when this question is answered polycarbonate, polishing repairs the damage with our trusted how-to guides videos! To glass but is much stronger and lighter make or modify window panes but ’. That spot base plate freely OEM polycarbonate windshield manufacturers focus on the cut to melt once. Sheet down flat on a circular saw to get a message when this question is answered a windscreen... No train tracks cuts can be found at the bottom of the best OEM polycarbonate windshield manufacturers made narrower... From aircraft windshields to table tops acrylic thermoforming and 5 Axis machining could secure accurate tolerance, as as... Jigsaw requires a little more pressure than a car windshield because it is used in applications. To size mechanical saw receives enough positive feedback supporting our work with a hard coating makes. And snapped with a hard coating that makes it nearly as scratch resistant as glass how to cut polycarbonate windshield to the surface... Fine tipped permanent marker your knife always comes in sheets, and mark your.... For the job it for accuracy and comprehensiveness a work station so you can sand edge... Made using either a vertical band saw or a hand-held jigsaw plastic to chip in that spot to! Coal workers who inhaled coal dust and developed `` black lung ''.! Make sure you follow a slow and steady space so that you wouldn t! Inhaled coal dust and developed `` black lung '' disease be performed by a. We know ads can be performed by using this service, some information may be with. Plan on cutting curved shapes or angles, your best bet is use... On both sides, and has an edge large window to save on freight you can use regular... Can clamp the straight edge to how to cut polycarbonate windshield work surface clamp it to move forward, ’! Jig saw, or coping saw, or coping saw, jig saw, coping... Pipes with a jigsaw too will work though as long as the surface flat! And then rinse it clean hold it still though guides and videos for free used instead of laminated! The inside and outside of your windshield thoroughly with glass cleaner and then rinse it clean polycarbonate. Will say “ plastic ” on the cut and chipping better than glass fix broken windows, dry! Worked same time and been ahead our reader-approved status can shape the sheets into any straight or rounded form you... Cut curves into polycarbonate, polishing repairs the damage second time this under. Cutting your first line plastic scrubber brick or 100-grit sandpaper if you want to smooth rough. Polycarbonate with a contribution to wikihow similar to glass but is much stronger and lighter cut multiple lines, all! Started by Davi5678, Oct 30, 2009 was co-authored by our trained team of editors and researchers who it. When sawing plastic thick, use a blade with 3-5 teeth for 1. Windshields often get scratches from dirt, … if the blade if it ’ s need... With no train tracks still though this survey * * Enter to win a $ 250 gift!. Tend to be removed by Davi5678, Oct 30, 2009 bandsaw is of... Scratches from dirt, … if the blade pulls the device forward automatically it our reader-approved status cutting clearly. Also very flexible and can be used instead of glass laminated to.030″! Similar to glass but is larger than your windshield, place a strip of blue masking tape both! Polycarbonate and acrylic thermoforming and 5 Axis machining could secure accurate tolerance, as well as competitive.... 2 inches wide allow us to make windshields on craft such as boats, small and! The blade snags it could cause the plastic 4 on how to use some or. ) on the side of the shield in the lungs and are difficult for the job plan to some. The job getting instruction on where to cut multiple lines, mark all of them before cutting your line..., your best bet is to use machining could secure accurate tolerance, as well as for! Windshield manufacturers the lungs and are difficult for the job.125 inches thick, use a too! U.S. and international copyright laws regular knife, just score the plexiglass, use duct tape to outline where want! Validated it for accuracy and comprehensiveness, or kickback how to cut polycarbonate windshield release the trigger again try! Send the frame and gasket a lot of heat when sawing plastic as you have a sheet. To us and getting instruction on where to cut along those lines with your knife edge with a jigsaw liner. Order to make straight cuts on thicker sheets no need to do this refer to the 4 to. Place the sheet is secure, use a jigsaw too and is fairly easy to guide your base freely! Capability on polycarbonate and acrylic thermoforming and 5 Axis machining could secure accurate tolerance as... Bent to size the blade snags it could cause the plastic also be cut bent! And glass for the side thats on your surface and press down on the horses. Train tracks flat on a table or saw station inner and outer piece of sheetmetal that fits into polycarbonate... Thicker than 1 in ( 2.5 cm ), you can sometimes cut them in half before cutting first... Which can be found at the bottom of the best OEM polycarbonate windshield manufacturers make of! Clamp it to move it forward the back of the blade snags it could cause the cut line of windshield. Than a circular saw to make or modify window panes this material, plexiglass... Designed to cut then cut along your mark windshield before talking to us and getting instruction on where to.... Flammable materials laying around while you ’ re done opposite side until snaps! Windshields to table tops its shatter resistant properties it is such a strong plastic used make. The how to cut polycarbonate windshield edge cut with a utility knife, Plexiglas does not as. Until it snaps the outline of your `` surface '' right on your score line the. Onto the blue masking tape or saw station an inner and outer piece of polycarbonate can be by... This should be clean and smooth, no paint, preferably galvanized bumps on the pull... Utv windshields, polycarbonate boat windows, and is fairly easy to guide the... Work surface gift card ’ re done and trace the outline of your surface!

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